Laser Cutter Build Documentation

Parts List

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Parts List

Aluminum Frame

Quantity Description Vendor Part # Cost
1 Aluminum frame kit (900x600) for CO2 laser machine Light Object LSR-CSE960KIT $650
10 20 series T slot aluminium corner bracket with screws & nuts Light Object HW-T-BRACKET20 $0.45
123” 30mm T-Slotted Extrusion aluminum bar [1] Light Object HW-EAL3030B $0.32/inch

XY Stage

Quantity Description Vendor Part # Cost
1 XLE 900*600 XY Stages complete kit for DIY CO2 Laser Light Object LSR-XLE9060XY $875
1 600X900 Honeycomb for CO2 Laser Machine Light Object LSR-HNYC6090 $55

Cable carriers

Quantity Description Vendor Part # Cost
1 1.5” wide snap-together cable and hose carrier, 3’ long McMaster-Carr 4409T25 $55.68
1 0.7” wide snap-together cable and hose carrier, 3’ long McMaster-Carr 4409T22 $46.68
1 Mounting bracket for 1.5” wide snap-together cable/hose carrier McMaster-Carr 4556T35 $10.05
1 Mounting bracket for 0.7” wide snap-together cable/hose carrier McMaster-Carr 4556T32 $7.30

Laser and water chiller

Quantity Description Vendor Part # Cost
1 High Quality Reci 80W~90W CO2 Sealed Laser Tube Light Object LSR-JLDHQ80WCO2 $585
1 80W PWM CO2 Laser Power Supply (AC110V) Light Object LSR-JN80WCO2-1V $285
1 CW5000 water chiller for CO2 laser machine (AC110V) Light Object WC-CW5000V1 $615
20 6X9 Silicon Flex Tube High voltage Protection Jacket Light Object LSR-WTUBE6X9 $0.45/ft
20 5X8 Silicon Flex Tube for Air Assistance or Water Cooling Light Object LSR-WTUBE5X8 $0.35
2 CO2 laser safety glasses McMaster Carr 5147T14 $39.67
2 Pro Laser Tube Mount 80mm (adjustable) Light Object LSR-TUBEMNT80 $32
2 8mm (ID 5mm) High Pressure Air/ Water flex tube (10ft) Light Object EWT-3M850R $5

Optics

Quantity Description Vendor Part # Cost
1 25mm High quality Si Plated Reflection Mirror Light Object LSR-MIR25MSI $29
1 High quality 20mm ZnSe focus lens for a CO2 laser, Focus: 50.8mm Light Object LSR-ZNSE2050HQ $53
1 High quality 20mm ZnSe focus lens for a CO2 laser, Focus: 63.5mm Light Object LSR-ZNSE20635HQ $55
1 Pro 25mm beam combiner mount with laser pointer Light Object LSR-BCMB650M $69
1 25mm laser beam combiner len/mirror Light Object LSR-BEMCMB25 $85

Electronics

Quantity Description Vendor Part # Cost
2 Leadshine 3-Phase Stepping Motor Driver Light Object ECNC-3MD560 $62
1 Mean Well, AC to DC Power Supply, 48 Volt 12.5 Amp 600 Watt Jameco 295929 $84.95
1 3 digit Mini Blue LED DC 100mA meter. Light Object EPM-3D100MAB $13.50
1 Water flow/ pressure sensor.Ideal for CO2 laser water protection Light Object LSR-H2OPRSNR $7.50
15 High Voltage HV Cable for CO2 Laser Power Supply Light Object LSR-HVCBL $0.85
1 29cm Long DB25 to IDC 26 Pin F/F Printer Port Ribbon Cable Connector Adapter Newegg 9SIA27C1S19865 $6.55
1 PMDX-122 Bi-Directional Breakout Board Practical Micro Design PMDX-122 $81

HEPA filter box

Quantity Description Vendor Part # Cost
1 HEPA Air Filter with Particleboard Frame, 12” x 12” x 3” McMaster-Carr 2153K31 $77.42
2 Odor-Removal Air Filter with 300 Grams of Carbon/sq. ft., 12” x 12” x 1” Pad McMaster-Carr 3722T79 $14.27
1 High-Efficiency Panel Air Filter Merv 11, 12 x 12, 1” Thick, 2/pk McMaster-Carr 3881T207 $21.78
1 General Purpose Nylon Hook and Loop, 1/4” Width x 15’ Length, Adhesive Back McMaster-Carr 9273K3 $11.06
1 General Purpose Nylon Hook and Loop, 1/2” Width x 15’ Length, Adhesive Back McMaster-Carr 9273K24 $15.88
1 Broan 641FA 6” Round Duct Aluminum Wall Cap without Damper Amazon 641FA $36.34
2 Sprial groove Dowel pins, 1/4” x 1-1/4” OSH hardware    
1 Weather-Resistant Neoprene/EPDM/SBR Foam McMaster-Carr 8694K111  
20 8-32 hex drive thread insert without flange McMaster Carr 92105A660  

Ventilation

Quantity Description Vendor Part # Cost
1 High Velocity Inline Duct Fan-6” Tjernlund M-6 $132.95
1 Fan speed control Tjernlund SCP $49.95
2 6” Diameter Self-Sealing Collar for, Galvanized Steel Spiral Duct McMaster-Carr 5078K111 $6.70
1 Blo-R-Vac dust hose for dust black, 6” ID, 25’ long McMaster-Carr 53145K71 $155
1 Hose and tube clamp for exhaust hose, pack/5 McMaster-Carr 5416K52 $10.99

Linux CNC computer

Quantity Description Vendor Part # Cost
1 BIOSTAR A68N-5000 AMD A4-5000 Quad-Core APU Mini ITX Motherboard/CPU/VGA Combo Newegg N82E16813138412 $69.99
1 IN WIN BQS656.DD120BL Black Mini-ITX Desktop Computer Case w/ 120W PSU Newegg N82E16811108417 $79.99
2 G.SKILL Ares Series 8GB (2 x 4GB) 240-Pin DDR3 SDRAM DDR3 1600 (PC3 12800) Newegg N82E16820231546 $67.99
1 WD Blue WD5000LPVX 500GB 5400 RPM 8MB Cache SATA 6.0Gb/s 2.5” Newegg N82E16822236498 $49.99

Materials for custom designs

Quantity Description Custom design Vendor Part # Cost
1 sheet 1/8” thick aluminum, 28” × 40” Optional - Extra protection Discount steel 3422 $90.15
6 sheets 1/4” thick ABS black plastic, 24” x 48” Frame covers/skins Interstate Plastics ABSBE-ABS SHEET $24.67
3 sheets 1/4” thick medium-density fiberboard, 4’ x 8’ Frame floors and interior walls Ganahl lumber    
4 sheets 1/4” thick medium-density fiberboard, 2’ x 4’ Hepa filter box Ganahl lumber    
1 Laser cutting service Clear acrylic lid covers Pololu    

Footnotes

[1]123” bar cut into 2 x 610 mm, 1 x 790 mm and 1 x 1105 mm parts.

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